Due to the uninterrupted grain flow and the increased stability, the components processed on Felss rotary swaging machines can be designed with extremely thin walls with the rotary swaging process. As a result they are especially light and precise, and thus enable the greatest possible design freedom. Discover several examples of rotary swaging machines from our assortment here.*
Rotary Swaging Machines
Light and Precise Production
Rotary swaging machine Generation e4.0
About the Machine
Generation e4.0 is extremely fast and flexible. The latest generation of Felss rotary swaging machines is operated electrically and thus enables significant energy savings and a reduction in the amount of oil required in running operations. It offers shortened setup times, a high degree of adaptability, and simple process control. Generation e4.0 is also Industry 4.0-compatible and is home to various digital applications.
Possible Component Sizes
The information concerning the component lengths always refer to the tube, not to the solid material.
- Min. blank length: 150 mm
- Max. finished part length: 800 mm
- Min./max. workpiece diameter: 10-40 mm
- Max. component weight: 3 kg
Advantages
- Simple, user-friendly handling
- Tool quick-change system
- Short and user-friendly setup times
- Simple process control
- Long term expandability of production systems
- Time and cost reduction through production planning assistant
Machine in Detail
Rotary Swaging Machines HA
About the Machines
The rotary swaging machines of the HA product family consist of two work areas, forming and feeding. The systems work with a hybrid drive system: the rotary swaging frequency is generated electrically, feed movements on the other hand hydraulically. Various component sizes can be formed with the various machine types (HA16–HA120). The systems are available in various versions and sizes. They are, for example, alternatively equipped with and without NC technology, or also with an additional circulation system for the manufacture of steep transition angles at the ends and in the middle of a workpiece.
Profile
Machine types: HA16, HA25, HA32, HA40, HA60, HA100, HA120
Possible Component Sizes
The information concerning the component lengths always refer to the tube, not to the solid material.
- Blank length: 25–6,000 mm
- Finished part length: 30-7,000 mm
- Workpiece diameter: 0.8-120 mm
Advantages
- High degree of machine individualization
- Quick and efficient production of workpieces
- Very high level of repetition accuracy due to dedicated tool geometries
- Material savings through chipless production.
- Increased stabilization of the component
- High surface quality of the components
Machine in Detail
Rotary Swaging Machines FR
About the Machines
The rotary swaging machines of the FR product family can be operated with purely manual feeding of the workpieces. The machines are distinguished by their simple operation and simple handling. Various component sizes can be easily and affordably produced with the various machine types (FR0.1–FR40).
Profile
Machine types: FR0.1, FR2.2, FR16, FR25, FR32, FR40, FR60
Possible Component Sizes
The information concerning the component lengths always refer to the tube, not to the solid material.
- Max. finished part length: 6,000 mm
- Workpiece diameter: 0.2-40 mm
Advantages
- Affordable
- High degree of machine individualization
- Quick and efficient production of workpieces
- Very high level of repetition accuracy due to dedicated tool geometries
- Material savings through chipless production.
- Increased stabilization of the component
- High surface quality of the components
Machine in Detail
* The respective information corresponds to exemplary outfitting – we offer individualization, additional expansions, various designs, and optimization possibilities for all machines.
Discover Some of the Added Value of Our Rotary Swaging Machines
Lighter
Hollow lightweight design parts with low weight.
Stronger
Strengthening and greater stability of the workpiece – through increased hardness and tensile strength, as well as an uninterrupted grain flow.
Resource Efficient
Material savings through chipless production.
Faster
Short cycle times in comparison to lathing.
More Precise
Production of geometries close to the final contours.
Discover Machines for Other Processes
Axial Forming Machines
In the case of axial forming, a toothed matrix presses the external toothing onto a hollow or solid workpiece. The forming is thereby highly precise. The manufacture of internal tooth splines is also possible in this way.
Tube+ Machine
The Tube+ process developed by Felss enables the partial thickening of wall thicknesses. Thanks to the intelligent interplay of several axes and tools, the area to be thickened is continuously cold formed.
Transfer Systems
Felss transfer systems stand for the optimal interlinking of various technologies for complex tube geometries. This interlinking of various processing steps makes it possible to produce ready-to-install, complex components in only one run.
Our Machines in Use
Find out which solutions we have already realized for our customers.