Light and Precise Production

Due to the uninterrupted grain flow and the increased stability, the components processed on Felss rotary swaging machines can be designed with extremely thin walls with the rotary swaging process. As a result they are especially light and precise, and thus enable the greatest possible design freedom. Discover several examples of rotary swaging machines from our assortment here.*

Rotary swaging machine Generation e4.0

About the Machine

Generation e4.0 is extremely fast and flexible. The latest generation of Felss rotary swaging machines is operated electrically and thus enables significant energy savings and a reduction in the amount of oil required in running operations. It offers shortened setup times, a high degree of adaptability, and simple process control. Generation e4.0 is also Industry 4.0-compatible and is home to various digital applications.

Possible Component Sizes

The information concerning the component lengths always refer to the tube, not to the solid material.

  • Min. blank length: 150 mm
  • Max. finished part length: 800 mm
  • Min./max. workpiece diameter: 10-40 mm
  • Max. component weight: 3 kg
Advantages
  • Simple, user-friendly handling
  • Tool quick-change system
  • Short and user-friendly setup times
  • Simple process control
  • Long term expandability of production systems
  • Time and cost reduction through production planning assistant

Machine in Detail

Rotary Swaging Machines HA

About the Machines

The rotary swaging machines of the HA product family consist of two work areas, forming and feeding. The systems work with a hybrid drive system: the rotary swaging frequency is generated electrically, feed movements on the other hand hydraulically. Various component sizes can be formed with the various machine types (HA16–HA120). The systems are available in various versions and sizes. They are, for example, alternatively equipped with and without NC technology, or also with an additional circulation system for the manufacture of steep transition angles at the ends and in the middle of a workpiece.

Profile

Machine types: HA16, HA25, HA32, HA40, HA60, HA100, HA120

Possible Component Sizes

The information concerning the component lengths always refer to the tube, not to the solid material.

  • Blank length: 25–6,000 mm
  • Finished part length: 30-7,000 mm
  • Workpiece diameter: 0.8-120 mm
Advantages
  • High degree of machine individualization
  • Quick and efficient production of workpieces
  • Very high level of repetition accuracy due to dedicated tool geometries
  • Material savings through chipless production.
  • Increased stabilization of the component
  • High surface quality of the components

Machine in Detail

Rotary Swaging Machines FR

About the Machines

The rotary swaging machines of the FR product family can be operated with purely manual feeding of the workpieces. The machines are distinguished by their simple operation and simple handling. Various component sizes can be easily and affordably produced with the various machine types (FR0.1–FR40).

Profile

Machine types: FR0.1, FR2.2, FR16, FR25, FR32, FR40, FR60

Possible Component Sizes

The information concerning the component lengths always refer to the tube, not to the solid material.

  • Max. finished part length: 6,000 mm
  • Workpiece diameter: 0.2-40 mm
Advantages
  • Affordable
  • High degree of machine individualization
  • Quick and efficient production of workpieces
  • Very high level of repetition accuracy due to dedicated tool geometries
  • Material savings through chipless production.
  • Increased stabilization of the component
  • High surface quality of the components

Machine in Detail

* The respective information corresponds to exemplary outfitting – we offer individualization, additional expansions, various designs, and optimization possibilities for all machines.

Discover Some of the Added Value of Our Rotary Swaging Machines

Felss Benefits Icon Lighter

Lighter

Hollow lightweight design parts with low weight.

Felss Benefits Icon Stronger

Stronger

Strengthening and greater stability of the workpiece – through increased hardness and tensile strength, as well as an uninterrupted grain flow.

Felss Benefits Icon Resource Efficient

Resource Efficient

Material savings through chipless production.

Felss Benefits Icon Faster

Faster

Short cycle times in comparison to lathing.

Felss Benefits Icon More Precise

More Precise

Production of geometries close to the final contours.

Discover Machines for Other Processes

Felss Maschinen Teaser Axialformmaschinen

Axial Forming Machines

In the case of axial forming, a toothed matrix presses the external toothing onto a hollow or solid workpiece. The forming is thereby highly precise. The manufacture of internal tooth splines is also possible in this way.

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Felss Maschinen Teaser Tubeplus Maschinen

Tube+ Machine

The Tube+ process developed by Felss enables the partial thickening of wall thicknesses. Thanks to the intelligent interplay of several axes and tools, the area to be thickened is continuously cold formed.

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Felss Maschinen Teaser Maschinen zur Endenbearbeitung

Machines for Ends Processing

In the case of ends processing, the most varied flange forms are applied to the tube ends. The tube ends processing procedure is based on the fact that the workpiece is fixed and the tool moves around the component.

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Felss Maschinen Teaser Biegemaschinen

Bending Machines

Both tubes and flat plates are produced with the Felss bending procedure, whereby the complete process is decisive. The Felss Group offers turnkey system solutions that interlink perfectly and eliminate manual work.

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Felss Maschinen Teaser Transferanlagen

Transfer Systems

Felss transfer systems stand for the optimal interlinking of various technologies for complex tube geometries. This interlinking of various processing steps makes it possible to produce ready-to-install, complex components in only one run.

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Our Machines in Use

Find out which solutions we have already realized for our customers.