Applications

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IDEAL SOLUTIONS AND PROCESSES FOR OUR FOCUS MARKETS

The world is constantly changing – and so are the markets and industries where our customers feel at home. So, now and in the future, it is important to meet all the challenges that arise – efficiently and with plenty of foresight. That is why Felss is looking into future issues and trends, so we can drive developments forward and support our customers along their entire value creation chain – until an ideal solution has been reached. Discover some examples of our applications for focus markets.

Automotive

Automotive

The Felss Group is your cold forming specialist in the automotive sector. Discover some of our applications in the segments: drive, steering, gears and e-mobility.

Industry

Industry

Components manufactured with the aid of processes from the Felss Group are found in all sorts of different areas of industry – e.g. the electrical industry or medical technology.

Aviation

Aviation

Aviation is lightweight construction – for the aviation industry we offer a wide range of solutions for the processing of aluminium, titanium and stainless steels.

Precision Mechanics

Precision Mechanics

Precision engineering demands maximum precision. With the Felss technologies we supply production systems and solutions for the highest levels of precision.

Automotive

The Felss Group is your cold forming specialist in the automotive sector. As experts in lightweight construction, the companies in the Felss Group develop ideal solutions and processes for our customers in the area of cold forming. We in the Felss Group strive to win over our customers with resource-efficient, highly reliable and precision products. Discover some of our applications for our automotive market segments: in drive, steering, transmission and e-mobility.

Automotive
Felss Side Shaft

Side Shaft

Felss drive shafts offer intelligent wall thickness distribution depending upon the strain requirements, as well as optimized torsional strength and material stabilization.

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Felss Central Shaft

Central Shaft

This central shaft demonstrates exceptional splines and surface quality, and the uninterrupted grain flow offers increased stability.

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Felss Rotor Shaft

Rotor Shaft

This Felss rotor shaft offers minimization of wall thicknesses in the area of power transmission and optimal material distribution along the functional external contour.

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Felss e4 Smart Shaft

e4 Smart Shaft

The e4 Smart Shaft consists of a uniform central shaft of variable length and individualized end pieces.

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Felss Sun Shaft

Sun Shaft

This Felss sun shaft offers considerable material and weight savings with simultaneously high precision.

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Felss Input Hub

Input Hub

This Felss input hub is distinguished by consistently high spline quality and exceptional surface qualities.

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Felss Idler Shaft

Idler Shaft

Felss idler shafts are distinguished by high-strength spline systems in thin-walled areas and offer greater fatigue strength due to precise spline forming.

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Felss Steering Shaft

Steering Shaft

This Felss steering shaft is, in contrast to manufacturing using other processes, produced from one part.

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Felss Steering-Wheel Shaft

Steering-Wheel Shaft

Felss steering-wheel shafts are produced from one tube, which reduces production costs and simultaneously ensures improved straightness and the highest level of geometry precision.

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Felss Hollow Shaft

Hollow Shaft

This hollow shaft unites advanced function integration with the highest resource efficiency and increased component strength.

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Felss Crash Tube

Crash Tube

The Felss crash tubes enable the controlled conversion of crash energy through defined deformation.

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Felss Camshaft

Camshaft

This Felss camshaft has active cylinder management for the first time: when less power is required, the vehicle changes to a mode in which only two cylinders work.

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Industry

Components manufactured with the aid of processes from the Felss Group are found in all sorts of different areas of industry. We are with our customers from the first consultation to the finished product – whether this is in their own production on Felss machines or produced by Felss in their component manufacturing service. We are a strong partner for a wide range of industrial areas, including the electrical industry, for example, medical engineering, toolmaking or the illuminant industry.

Industry
Fluid flow tube

Fluid flow tube

  • System: Fluid machine
  • Material: Steel
  • Process: Rotary swaging
Fluid flow tube

Fluid flow tube

  • System: Fluid machine
  • Material: Stainless steel
  • Process: Rotary swaging
Strömungsrohr Fluidtechnik

Fluid flow tube

  • System: Fluid machine
  • Material: Stainless steel
  • Process: Rotary swaging
Valve shaft

Valve shaft

  • System: Fluid machine
  • Material: Steel
  • Process: Rotary swaging
Rotor shaft

Rotor shaft

  • System: Progressive cavity pump
  • Material: Steel
  • Process: Rotary swaging
Rotor shaft

Rotor shaft

  • System: Progressive cavity pump
  • Material: Steel
  • Process: Rotary swaging
Rotorwelle Fördertechnik

Rotor shaft

  • System: Progressive cavity pump
  • Material: Steel
  • Process: Rotary swaging

Aviation

Aviation is lightweight construction – the challenges in this field are in improving transport performance, efficiency and in environmental sustainability for the modern aircraft of the future. The Felss tube forming solutions are used in both the internal space and with drive and landing flaps. For the aviation industry we offer a wide range of solutions for the processing of aluminium, titanium and stainless steels.

Aviation
Shaft

Shaft

  • System: Engine
  • Material: Steel
  • Process: Rotary swaging
Tie rod

Tie rod

  • System: Interior
  • Material: Aluminium
  • Process: Rotary swaging
Tie rod

Tie rod

  • System: Interior
  • Material: Aluminium
  • Process: Rotary swaging
Tie rod

Tie rod

  • System: Interior
  • Material: Aluminium
  • Process: Rotary swaging
Tie rod

Tie rod

  • System: Landing flaps
  • Werkstoff: Stainless steel
  • Process: Rotary swaging

Precision Mechanics

Precision mechanical applications demand maximum precision. The smallest tolerance variations in their dimensions can have a devastating effect on their accuracy. With our technologies, we provide manufacturing systems and solutions at the highest level of precision.

Precision Mechanics

Your Partner for cold forming solutions

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